It is often necessary to align an optical fiber with another optical fiber, or with an optoelectronic device such as a light-emitting diode, a laser diode, or a modulator. This can involve either carefully aligning the fiber and placing it in contact with the device, or can use a lens to allow coupling over an air gap. In some cases the end of the fiber is polished into a curved form that makes it act as a lens. Some companies can even shape the fiber into lenses by cutting them with lasers.
In a laboratory environment, a bare fiber end is coupled using a fiber launch system, which uses a microscope objective lens to focus the light down to a fine point. A precision translation stage (micro-positioning table) is used to move the lens, fiber, or device to allow the coupling efficiency to be optimized. Fibers with a connector on the end make this process much simpler: the connector is simply plugged into a pre-aligned fiberoptic collimator, which contains a lens that is either accurately positioned with respect to the fiber, or is adjustable. To achieve the best injection efficiency into single-mode fiber, the direction, position, size and divergence of the beam must all be optimized. With good beams, 70 to 90% coupling efficiency can be achieved.
With properly polished single-mode fibers, the emitted beam has an almost perfect Gaussian shape—even in the far field—if a good lens is used. The lens needs to be large enough to support the full numerical aperture of the fiber, and must not introduce aberrations in the beam. Aspheric lenses are typically used.
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